Technical Inspection: T-1

Is it a relief, depressing or just funny – after a long and exhausting day I only ticked of four items from my OneNote task list. A while ago Mark H. (who is restoring pretty much the same Morgan) mentioned that he happy to have a car lift and is using it a lot to restore his car. When I replied that the Morgan is easily restored without it – I must have been under drugs or something. Yesterday I thought that getting the front wings back on will be a walk in the park. Today, after spending hours of laying down and getting up from the garage floor for a gazillion of times – I admit I envy anyone that has a better location (well – especially a car lift) for the hobby.

While the left wing went on quite easily – fitting the exhaust with the heatshield I made was everything else but straight forward. Even without the aluminum panel I built – there is not a lot of space between the wing and the exhaust. Doing this on the floor is juts awful. Knowing that I must remove it at least once more to get the paint job done is a pain already. The wing piping (for now I am using the old stuff)had to be fixed – so I had to loosen the rear wings again. Not much fun.

Before moving on the right side of the car I finally was able to screw down the Weber with the new K&N filter – the last gasket I needed arrived this morning. It is remarkable that the heater valve is just held in place by the water hoses by design. I have an open item on my task list to build a bracket for this. In the end I just attached the heater cable and fixed up coolant hoses that haven’ been properly attached before. The engine back is kind-of complete. I need a new washer motor and hoses – the old plastic crumbles when you touch it. The new PCV valve I got is still with my son in the UK – so I cleaned up the old one from the outside for now.

The other wing took longer as expected. The drill holes did not line up as expected – everything is off by 2mm or so. Not much – but enough to make it an annoying job to complete. Getting the hood back on was quite OK – once it is painted it is certainly a job for two people. So is installing the windshield. My wife and daughter wanted to help me with this tonight – but in the end we decided that this “team-setup” is not ideal for drilling holes into the scuttle panel.

Anyhow – there are still several tasks to complete tomorrow. But I have reserved a trailer for the afternoon and are determined to get the Morgan to the technical inspection.

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